Product Overview
An Outdoor Control Cabinet is a heavy-duty, weatherproof enclosure engineered to protect delicate automation and power distribution hardware against extreme outdoor elements.
Primary Systems Housed
Programmable Logic Controllers (PLC) & Automation Racks
Variable Frequency Drives (VFD) & Motor Control Centers (MCC)
Power Distribution Boards & Circuit Breakers
Water Pump & Sewage System Controllers
Solar & Wind Power Monitoring Units
Remote Terminal Units (RTU) & Telecommunication Modules
Key Features & Advantages
High Weatherproof Rating (IP55 / IP65 / IP66): Continuous polyurethane foam door gasketing prevents ingress of water, dust, sand, and insects.
Corrosion-Resistant Material Options: Built using premium galvanized steel or marine-grade stainless steel to resist rust in coastal, humid, or chemical-laden environments.
Advanced Thermal Management: Supports integrated air conditioners, filter fans, heat exchangers, and anti-condensation heaters to maintain stable internal temperatures.
Vandal-Resistant Security: Features multi-point rod locks, hidden door hinges, padlocking handles, and reinforced door panels to prevent unauthorized access.
Modular Internal Mounting: Adjustable mounting plates and 19-inch rack frames allow clean cable routing and flexible component installation.
Technical Specifications
|
Parameter |
Specification Details |
|
Product Name |
Customized Outdoor Control Cabinet |
|
Manufacturer |
Guangdong Baihao Electric Co., Ltd. |
|
Protection Rating |
Standard IP55 / Enhanced IP65 / Optional IP66 |
|
Impact Protection |
IK09 / IK10 |
|
Material Options |
Powder-coated Galvanized Steel / Stainless Steel 304 / Stainless Steel 316 |
|
Material Thickness |
Frame & Door: 1.5 mm – 2.5 mm; Mounting Plate: 2.0 mm – 3.0 mm (Customizable) |
|
Dimensions (H×W×D) |
Fully customized (e.g., 2000 × 800 × 600 mm, 1200 × 800 × 400 mm) |
|
Surface Finish |
Outdoor Epoxy-Polyester Powder Coating (UV Resistant) |
|
Color Options |
RAL 7035 (Light Grey), RAL 7032, or custom RAL colors |
|
Thermal Management |
Thermostatically controlled fans, air conditioners (300W–3000W), heaters |
|
Operating Temp. |
-40°C to +55°C |
|
Relative Humidity |
5% ~ 95% RH (Non-condensing) |
|
Installation Type |
Floor-standing / Plinth-mounted / Wall-mounted / Pole-mounted |
|
Locking System |
3-point locking mechanism with padlockable swing handle |
|
Cable Entry |
Bottom gland plate / Side access plates with IP-rated cable glands |
Customization Capability
Dimensional Flexibility
Custom height, width, and depth to match exact site constraints.
Material & Thickness Selection
Carbon steel, galvanized steel, SUS304, or SUS316L based on corrosion protection requirements.
Electrical Pre-Wiring & Assembly
Full pre-assembly of mounting plates, DIN rails, busbars, cable ducts, wiring terminals, and indoor LED lighting.
Cutouts & Punching
Laser-cut openings for touchscreens (HMIs), meters, status indicators, pushbuttons, cable glands, and cooling units.
Manufacturing Capability
Our 1,200㎡ facility integrates modern sheet metal processing machinery and standardized workflow management:
Precision CNC Laser Cutting: Ensures sub-millimeter accuracy for complex panel cutouts and dimensions.
CNC Bending & Forming: Delivers tight mechanical tolerances and structural rigidity.
Robotic & Manual TIG/MIG Welding: Full seam welding ensures long-term structural integrity and liquid tightness.
Automated Surface Pre-treatment & Coating: Multi-stage degreasing, phosphatizing, and electrostatic powder coating create a durable UV- and salt-spray-resistant exterior.
Quality Control & Testing
Incoming Material Verification: Chemical composition and thickness inspection for steel sheets.
Dimensional & Weld Inspection: Checking structural squareness, seam integrity, and weld grinding finish.
Coating Thickness & Adhesion Test: Measuring powder coat thickness (typically 80–120 µm) and cross-hatch adhesion.
IP Ingress Protection Testing: Gasket compression and seal testing against water spray and dust invasion.
Electrical Pre-Shipment Inspection: Continuity checks, insulation resistance tests, and power-on testing for pre-assembled control panels.
Applications
Industrial Automation: Control panel protection for outdoor conveyor systems, mining equipment, and batching plants.
Water & Wastewater Management: Outdoor pump station controls, sewage treatment plant monitoring, and irrigation systems.
Renewable Energy: Solar PV combiner box enclosures, inverter stations, wind farm monitoring units, and BESS (Battery Energy Storage Systems).
Public Infrastructure: Smart city traffic light control boxes, highway monitoring cabinets, railway signaling, and street lighting distribution.
Telecommunications & Utilities: Outdoor power supplies, fiber optic cross-connect cabinets, and remote grid monitoring nodes.
Installation & Maintenance
Installation
Ensure the base concrete pad or mounting frame is level before fixing the cabinet base bolts. Use certified IP-rated cable glands for all cable entries to maintain the cabinet's ingress protection rating. Connect the primary grounding lug securely to the site's main earthing grid prior to energizing internal equipment.
Maintenance
Semi-Annually: Inspect door gaskets for wear or permanent deformation; clean dust filters on air intake fans.
Annually: Check door lock mechanisms and hinges, lubricate moving parts, and verify that all internal cable terminal screws remain tightened.
Certifications & Compliance
Guangdong Baihao Electric manufactures in accordance with key global industrial standards:
ISO 9001:2015: Quality Management System Certified.
CE Compliance: Conforms to Low Voltage Directive (LVD) and Electromagnetic Compatibility (EMC) standards.
IP Protection Standards: Engineered and tested to comply with IEC 60529 (IP55/IP65/IP66).
RoHS Compliance: Environmentally compliant materials and surface finishes free from hazardous substances.
Packaging & Delivery
Internal Protection: Protective PE film wrap, anti-collision foam corner protectors, and desiccant bags to prevent moisture accumulation.
External Packaging: Fumigation-free plywood crates or heavy-duty reinforced wooden pallets.
Logistics Support: Flexible shipping terms including FOB, CIF, CFR, DDP, and EXW via sea freight (FCL/LCL), air cargo, or express services.
FAQ
